POWERTRAIN ENGINEERING

Advanced Powertrain Integration

At Auto Bionics, we specialise in the integration of modern powertrain technologies into specialist road cars, competition vehicles and bespoke engineering projects.

Today's high-performance vehicles rely on sophisticated electronic control systems as much as mechanical engineering. Modern engines, transmissions and chassis systems are designed to communicate continuously, making successful integration far more complex than simply fitting components together.

Our expertise combines mechanical engineering, electronics, CANbus communication and software calibration to deliver complete powertrain solutions that retain OEM functionality whilst providing the flexibility required for custom vehicle applications.

Whether the project is a classic Porsche restoration, an engine conversion or a one-off competition car, our objective remains the same:

Factory-level functionality through bespoke engineering.

Engineering the Next Generation of Performance Powertrains

Modern engines and transmissions rely on sophisticated electronic control systems as much as mechanical engineering. Auto Bionics develops complete powertrain integration solutions that combine OEM technology with the flexibility required for bespoke road cars, competition vehicles and specialist engineering projects.

PORSCHE PDK INTEGRATION

OEM Dual-Clutch Transmission Technology

One of Auto Bionics' principal development programmes is the integration of Porsche's renowned PDK (Porsche Doppelkupplung) dual-clutch transmission into applications beyond its original factory environment.

Rather than replacing the original transmission electronics or relying on simplified control systems, we retain the Porsche Transmission Control Unit (TCU) and develop the communication, calibration and control strategies required for operation with standalone engine management systems and bespoke vehicle platforms.

This approach preserves many of the sophisticated features that make the Porsche PDK one of the world's finest production transmissions, whilst allowing complete flexibility in engine choice and vehicle design.

Trusted Development Partner

Auto Bionics has spent years developing advanced Porsche transmission integration technologies in collaboration with leading motorsport electronics manufacturers. Our experience spans mechanical engineering, CANbus communication, transmission calibration and complete powertrain integration.

OUR ENGINEERING CAPABILITY

Our development programme includes:

• CANbus reverse engineering and network integration

• Porsche TCU calibration development

• Gear ratio and final drive optimisation

• Tyre circumference calibration

• Paddle shift integration

• Gear position indication

• Automatic throttle blip control

• Torque reduction during gearshifts

• Launch control integration

• Clutch calibration and optimisation

• Vehicle-specific transmission commissioning

Every calibration is developed to suit the individual vehicle rather than relying on generic conversion files.

ECU INTEGRATION

Our latest transmission architecture has been developed to operate independently of the engine management system.

Using a dedicated transmission interface, the Porsche PDK can be integrated with a range of professional motorsport ECUs whilst retaining OEM transmission functionality.

Supported and planned platforms include:

• Syvecs

• MoTeC

• Haltech

• Life Racing

• Link ECU

• ECUMaster

This flexible architecture allows customers to retain their preferred engine management system whilst benefiting from one of the world's most advanced dual-clutch transmissions.

Retain your preferred ECU. Integrate Porsche PDK. Preserve OEM functionality.

PORSCHE RETROFITS

The Porsche PDK is becoming an increasingly popular upgrade for earlier Porsche models where owners wish to combine classic driving characteristics with modern transmission technology.

Auto Bionics is developing solutions for a range of Porsche applications, including classic restorations, restomods and performance upgrades where OEM levels of refinement are expected.

ENGINE CONVERSIONS

Our transmission integration programme is equally suited to bespoke engine conversion projects.

Current development includes support for high-performance naturally aspirated and forced induction engines, providing a flexible platform for specialist vehicle builders and motorsport applications.

Typical applications include:

• Chevrolet LS and LT engines

• Ford EcoBoost

• Porsche Mezger

• Bespoke competition engines

• Mid-engine and rear-engine specialist vehicles

ENGINEERING, NOT ADAPTATION

Every Auto Bionics project is approached as a complete engineering exercise.

Mechanical installation represents only one part of a successful powertrain integration.

Electronic architecture, CANbus communication, calibration development, diagnostics and commissioning are equally important if OEM levels of drivability and reliability are to be achieved.

This philosophy underpins every system we develop.

DISCUSS YOUR PROJECT

Whether you are planning a Porsche PDK retrofit, a complete engine conversion or a bespoke competition vehicle, Auto Bionics can provide the engineering expertise required to deliver a fully integrated powertrain solution.

If you have a project you would like to discuss, we would be pleased to hear from you.